Fernando Vallejo
Independent Reliability & Operations Consultant
19+ years of plant-floor experience · Mexico · USA · Canada
Consulting Services
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Professional consulting in reliability engineering, maintenance optimization, and operational excellence. Request a free diagnostic — we identify improvement opportunities in your operation.
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From reliability and maintenance to production, quality, leadership, and analytics — we cover the full operations value chain.
I'm Fernando Vallejo, an independent reliability and industrial operations consultant with over 19 years of direct plant-floor experience across the US and Latin America.
With over 19 years of direct experience in industrial plants across the US and Latin America, we combine technical expertise with modern BI and analytics tools to create solutions that deliver real, measurable results.
Transform industrial operations through data-driven reliability.
To be the leading reference in industrial reliability consulting across the Americas.
Integrity, measurable results, technical innovation, and world-class bilingual service.
[ Our Impact ]
Downtime Reduction
Yield Increase
Scrap Reduction
Years Experience
Bilingual Service
Consulting in English and Spanish for the US and Latin America.
Real Results, Real Industries
Delivered projects with measurable impact at industrial plants across Mexico, USA, and Canada.
Critical assembly line equipment experiencing frequent unplanned failures, causing production losses exceeding $80K/month.
- RCM implementation on 12 critical assets
- FMEA analysis & failure mode mapping
- Predictive maintenance program rollout
Results
+18%
OEE Improvement
35%
Downtime Reduction
$1.2M
Annual Savings
No real-time visibility into maintenance KPIs. Reactive culture leading to 40% of work orders being emergency repairs.
- Power BI dashboards for maintenance KPIs
- PM program redesign with risk prioritization
- CMMS optimization & work order discipline
Results
45%
MTBF Increase
28%
Cost Reduction
< 6mo
ROI Timeline
Recurring bearing failures on primary crushers causing 72+ hours of unplanned downtime per month, risking $2M+ in equipment damage.
- Root Cause Analysis (RCA) on repeat failures
- Lubrication management program
- Vibration analysis & condition monitoring
Results
30%
Downtime Reduction
$2M+
Failures Prevented
4mo
Full ROI
Find Your Path to Industrial Excellence
Solutions specifically designed for every role in the industrial reliability chain.
Plant Managers & Executives
Turn maintenance costs into competitive advantage
- Reduce unplanned downtime 25–35%
- Improve OEE and asset ROI
- Executive-ready KPI dashboards
- Strategic reliability roadmaps
Expertise That Drives Results
We're not a generic firm. We're specialists with real hands-on plant experience.
Reliability Specialists
Exclusive focus on industrial reliability and operational data analytics.
ROI-Focused
Every project is measured by tangible financial and operational results.
Bilingual EN/ES
Full service in English and Spanish for operations across the Americas.
Plant-Experienced Experts
19+ years on the plant floor, not just in theory. Solutions that work in the real world.
Industries We Serve
Built for Every Operations Role
From the shop floor to the leadership suite — we support the teams that keep operations running.
Production Supervisors
Process Engineers
Quality Engineers
Operations Managers
Plant Managers
Continuous Improvement Teams
Maintenance Teams
What Our Clients Say
"Applied the RCA techniques and reduced repeat failures by 40% in just 3 months. The content is very practical and straight to the point."
Carlos M.
Reliability Engineer — Automotive Plant, MX